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Employing the Balanset-1A System Equipment Preparation Ensure the instrument is complete with all necessary components: vibration transducers, laser tachometer, magnetic stand, software, and other accessories. Establish a USB connection between the instrument and the computer, ensuring the software is set up properly. Setting Up the Sensors Mount the vibration transducers securely on the machine’s housing where vibrations are most pronounced, typically near the bearings. Position the laser tachometer (phase angle sensor) so that it is aimed at the rotor. Attach reflective tape to the rotor for accurate phase angle reading. Starting the Program Launch the Balanset software on your computer. Configure the software for either single-plane or two-plane balancing, based on the rotor’s characteristics and the desired outcome. Taking Baseline Vibration Readings

Bring the rotor to its normal operating rotational frequency.
The program will record the vibration amplitude, rpm, and phase, providing a baseline measurement of the existing imbalance.

Attaching the Trial Weight

Halt the rotation and mount a test weight at a designated position on the rotor, with the weight’s value entered into the software (usually in grams).
Restart the rotor, and the software will record the changes in vibration level and phase angle.

Calculating the Correction Weight Using the acquired measurements, the program automatically determines the required corrective weight’s mass and angular position. The results of the calculation are shown both numerically and visually through charts and graphs.

Installing the Correction Weight Attach the computed compensating weight to the rotor as indicated by the software’s output. If necessary, perform intermediate checks to verify that the imbalance is being reduced.

Validation and Conclusion of the Balancing Process After installing the correction weight, run the rotor again and check the residual vibration level. If the vibration level is within acceptable limits (according to ISO 1940), the balancing is complete. If the vibration is still outside acceptable limits, reiterate the process and fine-tune the compensating weight. Report Generation The balancing results are saved in the software’s archive. You can create and print a report containing vibration data, correction weight mass, and its installation angle. Post-Balancing Checklist Double-check that all weights and sensors are securely fastened. Confirm that the rotor spins freely and quietly, without any unusual sounds or vibrations. In cases where the rotor is integrated into a more complex system, ensure the correct operation and interaction of all related components.

By implementing this method, you can effectively eliminate imbalance, reduce vibration levels, and increase the lifespan of the machinery.

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